Process Safety Management Expert

Build, Audit, and Sustain World-Class Process Safety Management Systems

The complete 9-step system that transforms safety professionals into PSM implementation experts—and eliminates your dependence on expensive consultants.

 Enroll in PSM Expert Training

All 20 PSM Elements

Implementation templates included

All 20 PSM Elements

Implementation templates included

Trusted by Professionals At

COMPANY 1

COMPANY 2

COMPANY 3

COMPANY 4

THE PROBLEM

Most PSM systems look compliant on paper—until they're tested.

Your facility has procedures, audits get passed, checkboxes get ticked. Then an incident reveals critical inspections were overdue, MOC was bypassed, and barrier performance wasn't verified.

Here's why most organizations stay stuck:

Fragmented Training

Your team pieces together PSM knowledge from outdated courses and standards, even from YouTube.

Result: confusion, inconsistency, gaps that never close.

Expensive Consultants

$50K-$500+K per engagement. They build a system, leave, and six months later it degrades because your team doesn't know how to maintain it.

Permanent dependency.

Technical Experts Without Implementation Skills

Your engineers know the technical side. But implementing PSM systems, documenting barriers, and building audit programs?

Different skillset. Never trained on it.

"We'll Figure It Out Internally"

12-36+ months of going in circles. Gaps stay open. Audit findings pile up. Diluted responsibilities, everyone blames everyone... 

Leadership patience runs out.

THE SOLUTION

Build Internal PSM Implementation Expertise

Transform your team into experts who can:

  • Identify hazards systematically—root causes and escalation pathways
  • Implement complete PSM frameworks—barriers, controls, asset integrity
  • Document for compliance—procedures, standards, audit-ready records
  • Audit continuously—barrier health and system effectiveness
  • Sustain long-term—even when people change and operations evolve

WHO IS THIS FOR

Built for Safety Leaders & Their Teams

Safety Professionals

You identify hazards and participate in PHAs. But advancing requires implementation expertise—building systems, leading programs, owning process safety.

Employers & Facility Managers

Stop the consultant treadmill. Build internal experts who implement PSM systems, close audit findings, and sustain performance without external dependency.

 Enroll in PSM Expert Training

All 20 PSM Elements

Implementation templates included

All 20 PSM Elements

Implementation templates included

THE MECHANISM

The 9-Step Implementation System

A systematic 9-step framework to implement, audit, and optimize complete process safety management systems across three phases: Identify, Implement, and Sustain.

What Professionals Say

Patrick Martins

Plant Manager

"Transformed how I approach PSM"

"I could identify gaps but didn't know how to fix them. Now I lead our barrier management program and our GM relies on me to own process safety for the entire site."

Marissa Jones

Process Safety Engineer

"Finally, not just theory"

"Other PSM courses were just PowerPoints. This had real templates, case studies, step-by-step guidance. I'm now the go-to PSM person at our firm."

Michael Okafor

Safety Manager

"Stopped hiring consultants"

"We spent $150K-$300K annually on consultants. After this program, our engineers implemented MOC, rebuilt asset integrity, and passed our audit with zero findings."

Patrick Martins

Plant Manager

"Transformed how I approach PSM"

"I could identify gaps but didn't know how to fix them. Now I lead our barrier management program and our GM relies on me to own process safety for the entire site."

Marissa Jones

Process Safety Engineer

"Finally, not just theory"

"Other PSM courses were just PowerPoints. This had real templates, case studies, step-by-step guidance. I'm now the go-to PSM person at our firm."

Michael Okafor

Safety Manager

"Stopped hiring consultants"

"We spent $150K-$300K annually on consultants. After this program, our engineers implemented MOC, rebuilt asset integrity, and passed our audit with zero findings."

Training Content

Click below to explore exactly what you'll learn in each module.

Phase 1: Identify

Module 1: Process Safety Fundamentals

  • PSM vs Occupational Safety: Why your LTI rate doesn't predict major accidents.
  • The Swiss Cheese Model: Practical application in barrier thinking.
  • Anatomy of Disaster: Deconstruct 3 major industry incidents to understand failure modes.

module 2: PSI & documentation

  • Safety Critical Information: Defining what truly matters in your documentation.
  • P&IDs & PFDs: How to audit drawings for accuracy and critical gaps.
  • Safe Operating Limits: Establishing and documenting the boundaries of safety.

module 3: hazards & risk analysis

  • HAZOP Methodology: Leading effective studies and avoiding common pitfalls.
  • LOPA (Layer of Protection Analysis): Quantifying risk and barrier strength.
  • Risk Matrices & ALARP: Demonstrating risk is as low as reasonably practicable.

Phase 2: Implement

Module 4: Barrier Management & Safety Critical Elements

  • Safety Critical Elements (SCEs): Identification and classification framework.
  • Bow-Tie Analysis: Workshop facilitation to visualize threats and barriers.
  • Performance Standards: Lagging and Leading indicators setup.

module 5: Operational Controls & Safe Work

  • Permit to Work (PTW): Designing systems that control high-risk work effectively.
  • Energy Isolation (LOTO): Preventing release of hazardous energy.
  • Standard Operating Procedures: Creating useable, barrier-focused procedures.

module 6: Asset Integrity & Mechanical Reliability

  • Risk-Based Inspection (RBI): Prioritizing maintenance where it matters most.
  • Defect Management: Managing temporary repairs and degraded barriers.
  • Mechanical Integrity: Audit-ready maintenance strategies for SCEs.

Phase 3: Sustain

Module 7: Human Performance & Competency

  • Safety Critical Task Analysis: Identifying where human error leads to major accidents.
  • Competency Management: Moving beyond "training attendance" to "verified competence.
  • Human Factors: Designing systems that are easy to do right and hard to do wrong.

module 8: Emergency Preparedness & Incident Management

  • Root Cause Analysis (RCA): Going beyond "operator error" to find systemic causes.
  • Emergency Response: Drills, scenarios, and crisis management.
  • Learning Organization: Sharing lessons effectively across the enterprise.

module 9: PSM Governance, Auditing & Continuous Improvement

  • PSM Dashboards: Selecting leading indicators that predict barrier health.
  • Auditing Framework: Conducting Tier 1, 2, and 3 audits systematically.
  • Management Review: Engaging leadership in process safety performance.

Complete Implementation Toolkit

You don't just get the training. You get the tools to do the job.

Physical & Digital Workbook

The 200-page "PSM Implementation Bible". Includes exercises, gap analysis sheets, and reference charts.

Physical & Digital Workbook

The 200-page "PSM Implementation Bible". Includes exercises, gap analysis sheets, and reference charts.

Downloadable Template Library

Don't start from scratch. Get our proven Audit Checklists, MOC Forms, PSSR procedures, and more...

Step-by-Step Implementation Guide

The 200-page "PSM Implementation Bible". Includes exercises, gap analysis sheets, and reference charts.

 Enroll in PSM Expert Training

All 20 PSM Elements

Implementation templates included

All 20 PSM Elements

Implementation templates included

LEAD INSTRUCTOR

David Chen

Expert Guidance from the Frontlines

"I didn't learn PSM from a textbook. I learned it on the plant floor, in the boardroom, and during high-stakes investigations. This course is the distillation of 18 years of operational experience—designed to save you the years of trial and error I went through."

18+

Years Experience

40+

Audits Led

100+

Investigations

500+

Professionals Trained

Oil & Gas

Chemical

LNG

Petrochemicals

What Professionals Say

Patrick Martins

Plant Manager

"Transformed how I approach PSM"

"I could identify gaps but didn't know how to fix them. Now I lead our barrier management program and our GM relies on me to own process safety for the entire site."

Marissa Jones

Process Safety Engineer

"Finally, not just theory"

"Other PSM courses were just PowerPoints. This had real templates, case studies, step-by-step guidance. I'm now the go-to PSM person at our firm."

Michael Okafor

Safety Manager

"Stopped hiring consultants"

"We spent $150K-$300K annually on consultants. After this program, our engineers implemented MOC, rebuilt asset integrity, and passed our audit with zero findings."

Patrick Martins

Plant Manager

"Transformed how I approach PSM"

"I could identify gaps but didn't know how to fix them. Now I lead our barrier management program and our GM relies on me to own process safety for the entire site."

Marissa Jones

Process Safety Engineer

"Finally, not just theory"

"Other PSM courses were just PowerPoints. This had real templates, case studies, step-by-step guidance. I'm now the go-to PSM person at our firm."

Michael Okafor

Safety Manager

"Stopped hiring consultants"

"We spent $150K-$300K annually on consultants. After this program, our engineers implemented MOC, rebuilt asset integrity, and passed our audit with zero findings."

Frequently Asked Questions

Is this Accredited?

Professional development covering OSHA PSM, CCPS-RBPS, API RP 754. Certificate of Completion provided.

Only for oil and gas?

No. Applies to any high-hazard industry: chemical, pharmaceutical, LNG, energy generation.

I'm not a process engineer. Relevant?

Yes. Fills the gap between technical knowledge and PSM implementation.

Corporate pricing?

Yes. Contact for group pricing (5+ students).

Upcoming Training Schedule

Secure your spot in our upcoming cohorts.

Small group sizes for personalized feedback.

Oct 23-27

2026

IN-PERSON

Houston, TX

Hyatt Regency Downtown

$2,495

Per Attendee

 Register

Nov 13-17

2026

VIRTUAL

Virtual Classroom

Live Instructor-Led via Zoom

$1,495

Per Attendee

 Register

Dec 11-15

2026

IN-PERSON

Amsterdam, NL

Marriott Amsterdam

$2,495

Per Attendee

 Register

Jan 22-26

2026

HYBRID

Singapore

Marina Bay Sands Expo

$2,495

Per Attendee

 Register